72V280AH Lithium Battery System Solution for Industrial Aerial Work Platform

An Australian industrial vehicle manufacturer is facing a bottleneck of insufficient operating time for aerial work platforms. Its traditional power system can only maintain continuous operation for 6 to 7 hours under high-intensity working conditions, and there are noise pollution and emission problems, which are difficult to meet the increasingly strict environmental regulations in Europe and the customers' demands for long-term operation.

Solution: Customized 72V280AH intelligent lithium battery system

We provided the manufacturer with a complete high-voltage lithium battery solution:

• High energy density battery pack: Equipped with 3.2V 280Ah lithium iron phosphate cells, the energy density is increased by 40%
• Multi-level BMS architecture: Achieve triple security monitoring at the cell level, module level, and system level
• CAN bus integration: Seamless connection with the original vehicle control system to achieve data intercommunication

Implementation effectiveness

1. The operational efficiency has been significantly enhanced

• Continuous operation time has been extended by 30% : from an average of 6.5 hours to 8.5 hours
• Charging efficiency optimization: Supports 1C fast charging, reducing charging time to 2 hours (traditional systems require 6 hours)
• Energy recovery system: Recovers potential energy during downward operations, enhancing energy efficiency by an additional 5%

2. Comprehensive compliance with safety standards has been achieved

• Certified by CE/UN38.3/IEC: Complies with the EU Machinery Directive 2006/42/EC and battery safety standards
• Real-time security monitoring: The BMS system monitors 256 parameters 24 hours a day, with a fault early warning accuracy rate of 99.8%
• Dust and water resistance design: Passed the IP67 protection level test

3. Comprehensive benefits

• Reduction in operation and maintenance costs: Maintenance expenses are expected to be reduced by 45% within three years
• Carbon emissions to zero: Achieve complete zero emissions during the operation stage
• Customer satisfaction has improved: End users have reported that the availability rate of devices has increased by 25%

By deploying a 72V280AH custom lithium battery system, the customer successfully increased the operating time of the aerial work platform by 30%, while ensuring 100% compliance with safety and environmental regulations, achieving a dual breakthrough in performance and compliance.